Installation and commissioning of the basket press machine and methods of operation:
First, the installation and commissioning of the flower basket press:
1, the whole machine installation:
The whole machine can be connected to the top by wire rope, or it can be transported by forklift. The machine should be leveled before the machine is in place.
2, the installation of the power cord:
Cable specifications are compatible with motor power, voltage and current. The cable is connected through the main switch via a wire tube or socket plug with a flexible cable; the cable enters the electrical box through the exit coil behind the base.
The steering of the motor should be consistent with the indication sign (ie, it should be counterclockwise from the outer end of the pulley on the motor). Before correcting the steering, the V-belt should be removed. After the calibration, the V-belt should be installed, and then the steering should be confirmed by the S-point button. The correctness.
3. First cut off the power supply on the machine, remove the hopper 44, the feeder 57 and the intermediate die plate 19, wipe the die holes of the middle die plate, the upper and lower punch holes and the die, and then follow the steps below.
(1) First insert the lower punch into the hole of the lower punch 21, insert the foot to the root, and then tighten the screw 59 with the notch of the fuselage;
(2) Insert the upper punch into the hole of the upper punch 16 and insert it into the root. Tighten the fastening screw (3) to fit the middle mold into the hole of the middle die plate 19. Note that the end face of the middle die must be lower than the platen. The plane is 0~0.05mm, and the set screws 42 on both sides are fastened.
(4) Install the middle die plate on the fuselage, insert the undershoot, turn the large pulley 32, and make the upper punch into the middle die hole. The gap should be uniform, flexible up and down, no interference and hard friction, and then tighten. The fixing plate (5) of the die plate and the fuselage is attached with the removed parts such as the feeder.
4. Adjust the filling depth. Loosen the set screws on both sides of the filling adjustment nut. When the nut is lowered, the filling depth can be increased. After the adjustment, the fastening screws must be tightened. Note that the filling depth should not exceed 45mm.
5. Adjusting the thickness of the tablet The eccentric sleeve 35 on the eccentric housing 05 connected to the upper punch is equipped with a scale whose value indicates the depth of the upper punch into the middle mold. Adjust the tightening bolt on the upper part of the eccentric shell 05 first, and then adjust the thickness of the sheet by driving the eccentric sleeve 35 through the bevel gear. After adjustment, the bolt and nut must be tightened to prevent loosening.
6. Adjust the rotating pulley (shun), and raise the lower punch to the high position of zui. Loosen the screws on both sides of the adjusting nut and rotate the output adjusting nut so that the upper end surface of the lower punch is flush with the end surface of the middle die. After adjustment, tighten the screws on both sides.
7. When the feeder adjusts the rotating pulley to raise the upper end of the lower punch to the height of the Zui (same level with the middle mold), adjust the active joint (the loose nut should be loosened before adjustment), so that the front end surface of the feeder is close to the outer edge of the lower punch. Nut, then turn the pulley (must be turned) to make the feeder advance and retreat several times still meet the requirements.
8. The position adjustment of the undershoot lever directly affects the stability of the filling amount.
Rotate the pulley to lower the lower position of the Zui, that is, fill the adjusting nut against the fuselage, adjust the upper and lower nuts, so that the half of the lower punching lever is tightly attached to the upper end of the adjusting nut, and the nut can be tightened.
Second, the use of the basket press machine:
1. Before using the machine, check whether the die has quality problems such as missing edge, crack, deformation, etc. Check whether the machine is in good condition.
2, check whether the original particles of the particles meet the requirements, the fine powder content of the particles should not exceed 10%, so as not to affect the machine performance and life.
3. Before driving, apply the hand to rotate the pulley or click the button to test the pressure to ensure that the tablet meets the requirements. After the machine is running normally, it can be put into production.
4. The machine is equipped with a reversing jog button. When the tablet is pressed, the lamination or the punching and squeezing of the car and the check of the punching die can be used. When using, only the momentary jog is allowed to make the machine reverse. Otherwise, Damage to the machine.
5. Always pay attention to the operation of the machine during use. If there is abnormal noise, it should be stopped for inspection and used after troubleshooting.
First, the installation and commissioning of the flower basket press:
1, the whole machine installation:
The whole machine can be connected to the top by wire rope, or it can be transported by forklift. The machine should be leveled before the machine is in place.
2, the installation of the power cord:
Cable specifications are compatible with motor power, voltage and current. The cable is connected through the main switch via a wire tube or socket plug with a flexible cable; the cable enters the electrical box through the exit coil behind the base.
The steering of the motor should be consistent with the indication sign (ie, it should be counterclockwise from the outer end of the pulley on the motor). Before correcting the steering, the V-belt should be removed. After the calibration, the V-belt should be installed, and then the steering should be confirmed by the S-point button. The correctness.
3. First cut off the power supply on the machine, remove the hopper 44, the feeder 57 and the intermediate die plate 19, wipe the die holes of the middle die plate, the upper and lower punch holes and the die, and then follow the steps below.
(1) First insert the lower punch into the hole of the lower punch 21, insert the foot to the root, and then tighten the screw 59 with the notch of the fuselage;
(2) Insert the upper punch into the hole of the upper punch 16 and insert it into the root. Tighten the fastening screw (3) to fit the middle mold into the hole of the middle die plate 19. Note that the end face of the middle die must be lower than the platen. The plane is 0~0.05mm, and the set screws 42 on both sides are fastened.
(4) Install the middle die plate on the fuselage, insert the undershoot, turn the large pulley 32, and make the upper punch into the middle die hole. The gap should be uniform, flexible up and down, no interference and hard friction, and then tighten. The fixing plate (5) of the die plate and the fuselage is attached with the removed parts such as the feeder.
4. Adjust the filling depth. Loosen the set screws on both sides of the filling adjustment nut. When the nut is lowered, the filling depth can be increased. After the adjustment, the fastening screws must be tightened. Note that the filling depth should not exceed 45mm.
5. Adjusting the thickness of the tablet The eccentric sleeve 35 on the eccentric housing 05 connected to the upper punch is equipped with a scale whose value indicates the depth of the upper punch into the middle mold. Adjust the tightening bolt on the upper part of the eccentric shell 05 first, and then adjust the thickness of the sheet by driving the eccentric sleeve 35 through the bevel gear. After adjustment, the bolt and nut must be tightened to prevent loosening.
6. Adjust the rotating pulley (shun), and raise the lower punch to the high position of zui. Loosen the screws on both sides of the adjusting nut and rotate the output adjusting nut so that the upper end surface of the lower punch is flush with the end surface of the middle die. After adjustment, tighten the screws on both sides.
7. When the feeder adjusts the rotating pulley to raise the upper end of the lower punch to the height of the Zui (same level with the middle mold), adjust the active joint (the loose nut should be loosened before adjustment), so that the front end surface of the feeder is close to the outer edge of the lower punch. Nut, then turn the pulley (must be turned) to make the feeder advance and retreat several times still meet the requirements.
8. The position adjustment of the undershoot lever directly affects the stability of the filling amount.
Rotate the pulley to lower the lower position of the Zui, that is, fill the adjusting nut against the fuselage, adjust the upper and lower nuts, so that the half of the lower punching lever is tightly attached to the upper end of the adjusting nut, and the nut can be tightened.
Second, the use of the basket press machine:
1. Before using the machine, check whether the die has quality problems such as missing edge, crack, deformation, etc. Check whether the machine is in good condition.
2, check whether the original particles of the particles meet the requirements, the fine powder content of the particles should not exceed 10%, so as not to affect the machine performance and life.
3. Before driving, apply the hand to rotate the pulley or click the button to test the pressure to ensure that the tablet meets the requirements. After the machine is running normally, it can be put into production.
4. The machine is equipped with a reversing jog button. When the tablet is pressed, the lamination or the punching and squeezing of the car and the check of the punching die can be used. When using, only the momentary jog is allowed to make the machine reverse. Otherwise, Damage to the machine.
5. Always pay attention to the operation of the machine during use. If there is abnormal noise, it should be stopped for inspection and used after troubleshooting.
Dongguan Anmeixuan Electronic Technology Co., Ltd , https://www.hyashine.com