Briefly describe the application and development of V-type mixer

Briefly describe the application and development of V-type mixer

At present, mixer companies attach great importance to the development of new products. It should be noted that China's mixer industry has developed to this day, although there is still a gap with the international advanced level, but it has surpassed the stage of simply copying and absorbing. The technical approach to further development should be based on the analysis of foreign advanced products, and at the deeper level, comprehensively analyze and think about the development trend of mixer technology and the direction of product development, and strive to develop new products with independent intellectual property rights. .

The V-type mixer is widely used in various fields of the national economy and the people's livelihood. Due to the requirements of various working conditions, its variety is huge. China's mixer manufacturing industry is very large, and there are thousands of mixer manufacturers all over the country. At present, China has become one of the countries with the largest global mixer production and market demand. However, most of the mixer industry in China is small and medium-sized enterprises, with less than 10 different annual output values. Even with other domestic machinery industries, there is a big gap between the equipment and the technical level. There are few units that independently research and develop high-end product capabilities. Therefore, in major projects such as large-scale petrochemical, nuclear power, and oil and gas long-distance pipelines, the supporting mixers are mainly imported.

The V-type mixer is composed of a V-shaped cylinder, a closed bracket and a transmission. The discharge port is equipped with a sealing butterfly valve. The operation is in a sealed state, and there is no dust in the mixing. The material is composed of two cylinders of different lengths during the rotation process. Different drop is generated, the materials are cross-mixed with each other, the mixing uniformity can reach more than 99%, two inlets are installed on the cylinder body, the cylinder body is made of 304-2B stainless steel material, and the inner and outer walls are polished, the machine is equipped with There is a timing control device, which is easy to operate. When the material is discharged, the jog button can be activated to align the discharge port with the barrel.

Before the V-type mixer machinery is operated, it is necessary to draw a safety zone of the machine's arc of rotation to prevent personal injury and mechanical damage.

When installing the V-type mixer, it should be noted that the whole machine is parallel to the ground, and the bottom of the machine is equipped with a fixing hole for the foot ( 16.5mm ) It is firmly connected to the ground to prevent the whole machine from swinging during work.

Place the v-type mixer in a stable position, install the machine feet, and level it so that the v-type mixer can run freely. Add the oil to the fueling area before use. Then carry out the no-load operation and check whether the fasteners are loose. Normal, the v-type mixer is working properly, and if it is abnormal, it will be refurbished and debugged. Turn the feeding port to the top, open the feeding cover for feeding, the feeding amount should not exceed the specified volume, then close the feeding cover and start the machine to run. If abnormality is found on the way, it must be stopped to check the replacement. The inside and outside of the hopper must be rinsed clean. The v-type mixer is suitable for the mixing of powder or granular materials in the chemical, food, pharmaceutical, feed, ceramic, metallurgical and other industries.

The main purpose of the v-type mixing machine is to mix a variety of different materials, and finally produce a uniformly mixed material. Reasonable use and maintenance can improve the working efficiency of the v-type mixing machine and reduce unnecessary small problems. How to maintain the dry powder v-mixing machine:

Keeping the cleaning mechanism clean, the discharge mechanism needs to be flexible in the operation of the v-type mixing machine. At this point, the cleaning mechanism should be cleaned frequently, and the residue such as dust should be cleaned up in time to prevent the machinery from being affected. Normal operation.

Lubrication and oiling, v-type mixing machinery often operates, the bearing wear is more powerful, timely oiling to maintain the bearing's lubrication function, can reduce the bearing wear, and then play a maintenance role for the v-mixing machine.

The chain should be cleaned up. The transmission chain needs to be oiled frequently. When oil is used, the right amount of mechanical oil No. 30 is used. The oiling work is done in a fixed period to maintain the lubrication of the chain and normal operation.

Regularly change the oil of the reducer. After the first time the refueling machine is operated for more than 500 hours, it needs to be updated with new oil. After continuous operation, it can be updated once every six months. Remember to buy the brand when buying oil. Lubricating oil to avoid mechanical damage to inferior lubricating oil.

The v-type mixer discharge mechanism should be kept flexible and should always remove dust. The bearings of the v-type mixer should be replaced regularly with grease, and the grease should be made of sodium-based grease. The drive chain should be brushed with a suitable amount of mechanical oil and the chain should be cleaned regularly. Lubricating oils generally use mechanical oil No. 30-40. The first refueling should be in 500 hours, that is, the new oil should be replaced. After that, it should be continuously operated and replaced every six months (8-hour working system). If the working time is long, the oil change time can be shortened appropriately.

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